Merely boiling your fermented mixture or mash or any other volatile substance to guarantee distillation is not enough and you could instead ensure efficient distillation by using a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation at a lower pressure, which will boost output of your chosen distilled liquid while stripping it of the harmful contaminants simultaneously random packings.
Whether you are just an avid alcohol connoisseur out to distill your preferred alcoholic drink including vodka, rum, whiskey, etc in your own home or a commercial distiller which is interested in distilling various petrochemical or fertilizer products or maybe involved with extracting harmful pollutants from water by means of distillation, it is vital that you just do much more than merely boil your raw material to start the distillation process. You will need adequate packing in your distillation tower, particularly if you aren’t using trays to split up various chemicals out of your raw material and also to raise the area of contact during the distillation process.
While you can also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other types of packing simply because this open packing is actually shaped like a horse saddle and is open from the inside along with the outer side. This ensures extremely high surface contact area that consequently ensures higher level of fluid distribution. You may stack each berl saddle over another when inserting them in your distillation column in order to filter vapors that move through them during distillation. An additional advantage of these unique ceramic saddles is that it will not cause high pressures on the inner column walls when compared with rings. The ceramic construction of such saddles also ensure that they can be highly resistant against strong acids apart from hydrofluoric acid, high temperatures, and many kinds of organic solvents.
However, although the berl saddle is really a winner by design, early construction of these saddles were prone to come crashing down when stacked within the distillation column. Newer designs with better ceramic materials are now trying to solve this issue and various industries too have started noticing the many advantages offered by this uniquely shaped packing. You too can order for these ceramic saddles from select internet stores if you want to get them delivered right at your house, office, or factory. These saddles are available in various sizes and you should order them depending on the dimensions of your own distillation column together with your specific requirements. You should certainly try this type of packing if you wish to boost the efficiency of your house or commercial production while also ending up with a filtered and polished liquid end product on completing the process useful source.
Whether you wish to distill various alcohols or spirits at home or run a commercial distillery or some other type of chemical distilling plant, you will surely be on the lookout for products that enhance the quantity and quality of your products. One such product having a unique open shape is definitely the berl saddle that allows for optimum surface area during distillation and will truly improve your distillation process in a very inexpensive manner.