Your production plant could include cooling, stripping, distilling, absorption, or some other types of towers however, if you truly wish to optimize the processes within those towers you then should simply opt for ceramic saddle packing should you wish to ride away with improved output. Ceramic has excellent heat and acid resistant properties and has a number of other advantages over other column packing material such as metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or other allied industry that requires different types of towers to separate different chemicals then you’ll also require matching packing within those raschig-rings towers. The purpose of this packing is to raise the contact area inside the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or other processes which are essential to separate various chemicals in an efficient manner. While old columns or towers utilized simple round rings constructed from ceramic as well as other materials, newer designs now allow for greater contact area in order to boost the efficiency in the process without hiking up production costs.
The ceramic saddle shape has really proven to be a fantastic design in increasing the surface area of the packing because this unique saddle shaped design offers contact areas on both the interior and outside the saddle to raise heat transfer with minimum drop in pressure that is so vital during any process inside the column or tower. Ceramic is an excellent material which has extremely high resistance to high temperature as well as the majority of organic chemicals and acids except hydrofluoric acid. The saddle design itself has undergone numerous design changes through the years to improve the efficiency in the packing substantially while lowering chances of distortion or breakage should they be stacked in a tower. Saddles made out of ceramic have very less porosity and water absorption features while their increased surface area enables them to embark on optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often feature a smooth surface while also featuring a ribbed design. These saddles possess excellent mechanical strength and may therefore be stacked in the majority of towers without problems. You can choose from different saddle designs but one such saddle variant in the form of ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a visible extent. The intalox saddle is shaped like a sea shell along with several ridges and offers excellent heat and acid resistance whilst being rather easy to stack even in deep bed towers. These saddles are extremely cost effective to produce and offer a great chance for you to upgrade to better packing options without upping your production costs. These saddles are generally available in sizes that range from 12 mm and 76 mm, and you could select the size and quantity of this packing based on your specific tower specifications.
If you have remained loyal to conventional packing made out of outdated materials then you definately should certainly look around at packing derived from improved materials and innovative designs. You can certainly cruise out with enhanced production with ceramic saddle packing stacked in your cooling, distilling, stripping, or absorption towers, and others, so as to improve yields in a truly cost effective manner.